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Why are Glycol Air Coolers Needed?

Views: 0     Author: Site Editor     Publish Time: 2026-06-04      Origin: Site

Why are ethylene glycol air coolers needed?

In scenarios requiring long-distance cooling or multi-point decentralized cooling, such as large cold storage facilities, food processing plants, and ice rinks, direct expansion (DX) systems face problems such as excessive refrigerant pressure drop, difficulty in oil return, and excessive refrigerant charge. The advantages of ethylene glycol systems as secondary refrigeration systems are:

Comparison

Direct Expansion (DX) System

Ethylene Glycol (Indirect) System

Cold Capacity Delivery Distance

Limited by pressure drop, generally <50m

Can deliver over long distances (several kilometers)

Refrigerant Charge

Large

Small (within the machine room only)

Leakage Risk

Refrigerant leaks directly into the cold storage

Ethylene glycol leaks, non-toxic and harmless

Multi-point Cooling

Requires multiple units

One unit powers multiple air coolers

System Complexity

Each unit requires an expansion valve and distributor

Only an ethylene glycol circulation pump is needed

Initial Investment

Lower for small-scale operations

Even lower after scaling up

Ethylene glycol systems are particularly suitable for: large cold storage complexes, food processing plants, cold chain logistics centers, ice rinks, chemical cooling, and other similar scenarios.

Glycol Air Coolers.jpg

Ethylene glycol air coolers are structurally similar to ordinary unit coolers, but due to the heat exchange characteristics of ethylene glycol and its use in low-temperature environments, their design and materials have unique features.

Coil Design

Features

Typical Specifications

Description

Heat Exchange Tubes

φ12mm, φ15mm

Copper Tubes Ethylene glycol viscosity is higher than refrigerant, requiring larger tube diameters.

Tube Arrangement

50×50mm

Square Arrangement Increased tube spacing reduces pressure drop on the ethylene glycol side.

Fin Material

Aluminum Fins

Optional epoxy or hydrophilic coating.

Fin Spacing

4.0mm, 6.0mm, 9.0mm

Larger spacing is used for low temperatures/severe frosting.

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