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High-temperature (HT) and Low-temperature (LT) Circuits Dry Cooler for The Engine's Cooling System Simultaneously
Dry coolers achieve heat exchange by circulating coolant through the tubes while using natural or forced airflow outside the tubes. For high-temperature and low-temperature circuits, dry coolers typically feature separate passages or loops. This design allows high-temperature coolant and low-temperature coolant to flow through distinct zones without interference. High-temperature coolant exits the engine's hot components (such as cylinder heads and cylinder blocks) and enters the dry cooler's high-temperature circuit, transferring heat to the air outside the tubes. Low-temperature coolant flows from components requiring lower temperatures (such as intercoolers or oil coolers) into the dry cooler's low-temperature circuit for cooling. This design enables the dry cooler to efficiently cool both high- and low-temperature circuits simultaneously, reducing their temperatures before circulating them back to respective engine components.
Structural Features
Dual-Circuit Design: Dual-circuit coolers employ 4-pass and 2-pass or 4-pass and 6-pass configurations, featuring separate inlets and outlets for high-temperature and low-temperature circuits respectively. This enables simultaneous cooling of different media like engine oil and automatic transmission fluid.
Finned Tube Structure: Dry coolers typically utilize finned tube structures to increase heat exchange surface area and enhance cooling efficiency.
Modular Design: Some dry coolers employ a modular design, with each module containing multiple heat exchanger cores and fans. Modules can be combined in varying quantities based on actual requirements, facilitating installation and maintenance while flexibly adapting to cooling demands of different scales.
Advantages
High-Efficiency Cooling: Capable of simultaneously meeting the cooling demands of various engine components, ensuring the engine remains within an appropriate temperature range under all operating conditions, thereby enhancing engine performance and reliability.
Energy and Water Efficiency: Unlike wet cooling systems, dry coolers consume minimal water and operate with low energy requirements, helping reduce engine cooling system operating costs.
Space Efficiency: Dual-loop or multi-loop designs enable cooling of multiple circuits within a relatively compact footprint, saving installation space and making them ideal for confined environments like engine compartments.
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