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Blast Freezer / IQF Tunnel / Spiral Freezer Evaporator ‑35℃ ~ ‑45℃

Views: 0     Author: Site Editor     Publish Time: 2026-09-02      Origin: Site

These evaporators are low‑temperature air coolers for three typical freezing equipment:

  1. Blast freezer: Batch static quick freezing for blocks, carton‑packed products

  2. IQF tunnel freezer: Continuous individual quick freezing for loose granular food

  3. Spiral freezer: Continuous freezing for seafood, meat portions, cheese, bakery goods

Evaporating temperature range: ‑38℃ ~ ‑48℃, heavy frosting risk, strict food‑hygiene requirements.

Key Design Comparison Table

Item

Blast Freezer Evaporator

IQF Tunnel Evaporator

Spiral Freezer Evaporator

Typical Usage

Block products, carton meat, whole fish, batch loading

Loose IQF products: shrimp, peas, diced meat

Portioned seafood, chicken pieces, shredded cheese, bakery

Fin Spacing

6‑8 mm

Moderate humidity, static air circulation

8‑12 mm / gradient pitch 10‑20 mm

High moisture release, anti‑frost priority

8‑12 mm

Balance frosting & compact installation

Tube Material

304/316L SS for ammonia; copper for HFC

304/316L SS for ammonia; copper for HFC

304/316L SS for ammonia; copper for HFC

Fin Material

Epoxy aluminum / SS304

SS304 preferred for seafood; epoxy aluminum

Epoxy aluminum / SS304 for salt‑rich products

Airflow Requirement

High static pressure, uniform circulating air

High‑velocity even airflow, avoid product agglomeration

Medium‑high velocity, compact fan layout

Fan Type

AC / EC fans

EC fans (strongly recommended)

EC fans for speed modulation

Defrost Mode

Hot‑gas / electric defrost

Hot‑gas defrost preferred

Hot‑gas / electric defrost

Housing

Stainless steel, basic wash‑down

Full SS304, no dead corners, heavy wash‑down

Compact stainless steel casing, fit spiral internal space

Blast freezer, IQF tunnel and spiral freezer evaporator for ‑35℃‑45℃ deep quick freezing.jpg

Main Common Challenges at ‑35~‑45℃

  1. Severe frosting: Low operating temperature accelerates frost formation; improper fin pitch causes rapid airflow blockage.

  2. Material brittleness: All metal components, welds and fan motors must adapt to ultra‑low temperature.

  3. Refrigerant circuit design: Optimized pass layout for ammonia flooded / pump recirculation, CO₂ cascade or HFC systems.

  4. Condensate drainage risk: Drain pans and piping must be heat‑traced to prevent ice‑blocking at ultra‑low temperature.

  5. Food sanitation: Resist salt, fat and protein residue; suitable for high‑pressure washdown, comply with HACCP.

CST Custom Solution

Supply complete evaporator units & bare coils for blast freezer, IQF tunnel and spiral freezer at ‑35 ~ ‑45℃:

  • Custom cooling capacity, fin spacing (including gradient variable pitch) according to product: meat, shrimp, cheese, vegetables.

  • 304 / 316L stainless steel tube options for ammonia (R717), CO₂ and HFO/HFC refrigerants.

  • Ultra‑low‑temperature adapted fans, hot‑gas defrost design, heat‑traced drain pan.

  • Full hydrostatic & pneumatic pressure test. Food‑grade wash‑down construction.

  • Fit OEM freezer manufacturers and end‑user replacement projects, global export.

PHONE

International Business:+86 0519 8878 2189

Domestic business:+86 0519 8878 2190

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