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Dry Air Cooled Condenser (ACC) for 3MW Steam Turbine

Views: 0     Author: Site Editor     Publish Time: 2026-01-26      Origin: Site

The Dry Air Cooled Condenser (ACC) for a 3MW steam turbine is a compact and efficient cooling solution designed for small- and medium-scale power generation projects. It is particularly suitable for sites with limited or no water resources, strict environmental regulations, or remote locations where conventional wet cooling systems are impractical.


By using ambient air as the cooling medium, the dry ACC condenses exhaust steam from the steam turbine directly, ensuring stable turbine backpressure control while minimizing water consumption and environmental impact.

Dry Air Cooled Condenser (ACC) for 3MW Steam Turbine

Application Background

In small-capacity steam turbine systems around 3MW, cooling system selection is critical to overall plant efficiency, investment cost, and operational reliability. Compared with cooling towers or water-cooled condensers, a dry ACC system offers:

  • Zero cooling water consumption

  • Simple system configuration and low operating cost

  • High adaptability to arid and water-scarce regions

  • Reduced environmental permitting complexity

The dry ACC is widely applied in biomass power plants, waste heat recovery power generation, industrial cogeneration units, and small coal-fired or gas-fired steam turbine systems.


System Description and Working Principle

The dry ACC consists mainly of:

  • A-frame or flat-type finned tube heat exchanger bundles

  • Axial flow fans with variable frequency drives (VFD)

  • Steel support structure and platform

  • Steam distribution duct and condensate collection system

Exhaust steam from the 3MW steam turbine flows into the finned tube bundles. Ambient air is forced across the finned tubes by axial fans, removing latent heat from the steam and condensing it into water. The condensate is then collected and returned to the condensate system for reuse in the boiler cycle.


Key Advantages of Dry ACC for 3MW Steam Turbine

  • Water-saving operation: No makeup water required for cooling

  • High reliability: Simple structure with proven finned tube technology

  • Low maintenance: No cooling tower, drift, or scaling issues

  • Flexible layout: Suitable for rooftop, ground-mounted, or modular installation

  • Environmental compliance: No visible plume, no wastewater discharge


Typical Technical Data for Dry ACC (3MW Steam Turbine)

Below is a reference set of typical technical parameters, which can be customized according to site conditions and turbine requirements:

Item Technical Data
Steam Turbine Output 3 MW
Condenser Type Dry Air Cooled Condenser (ACC)
Cooling Medium Ambient air
Design Condensing Temperature 45 – 55 °C
Ambient Air Design Temperature 32 – 38 °C
Terminal Temperature Difference (TTD) 12 – 18 K
Heat Rejection Capacity Approx. 7 – 9 MW
Control Mode Automatic with VFD fan control

Note: Final technical data shall be confirmed based on turbine exhaust conditions, site ambient temperature, elevation, and noise requirements.


Energy Efficiency and Operational Performance

The dry ACC ensures stable turbine backpressure control under varying ambient conditions. With optimized finned tube design and intelligent fan speed regulation, the system balances energy efficiency and auxiliary power consumption, ensuring reliable year-round operation.

Even under high ambient temperature conditions, the ACC maintains acceptable turbine performance while eliminating the risks associated with water availability and water treatment.

Conclusion

The dry Air Cooled Condenser for a 3MW steam turbine is an ideal cooling solution for modern small-scale power plants seeking water conservation, operational reliability, and environmental compliance. With a compact structure, proven heat transfer technology, and flexible customization options, it delivers stable condensing performance and strong long-term economic benefits.

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