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Ammonia Evaporator Coil: Copper Or Stainless Steel?

Views: 0     Author: Site Editor     Publish Time: 2026-09-30      Origin: Site

An ammonia (NH3, R717) evaporator coil must be built in stainless steel or aluminium tube. Copper and copper alloys — including brass and cupronickel — are not compatible with ammonia: in the presence of even small amounts of moisture, ammonia attacks copper rapidly, and the coil fails. CSTHEATEXCHANGER manufactures ammonia evaporators and ammonia air coolers with stainless steel tubes (316L for food-grade duty), aluminium or stainless fins, and galvanized or stainless casings, for cold storage, blast freezing, processing plants and large commercial refrigeration. If a supplier offers you a copper-tube coil for an ammonia system, the coil is wrong for the refrigerant.

ammonia evaporator coil copper or stainless steel.jpg

Why copper is excluded from ammonia systems

Factor

Effect

Chemical attack

Ammonia in the presence of moisture corrodes copper and copper alloys (copper, brass, bronze, cupronickel); the metal is dissolved and the tube wall thins

Moisture is never zero

Industrial ammonia systems always carry some water; the reaction does not need much

Stress corrosion cracking

Copper alloys under stress in ammonia atmospheres crack — a known failure mechanism

System contamination

Dissolved copper deposits elsewhere in the plant

Codes and practice

Industrial refrigeration standards exclude copper-bearing materials from ammonia-wetted parts

This is why every component in an ammonia plant that the refrigerant touches — evaporators, condensers, vessels, piping, valves — is carbon steel, stainless steel or aluminium.

Stainless steel versus aluminium for the ammonia evaporator tube

Both are correct for ammonia; the choice is driven by hygiene, cost and mechanical requirements.

Criterion

Stainless steel tube (304 / 316L)

Aluminium tube

Ammonia compatibility

Excellent

Excellent

Food-grade / washdown

Preferred — 316L resists cleaning chemicals and chlorides

Acceptable with care; softer and more easily damaged by aggressive cleaning

Mechanical strength

High — thinner wall for the same pressure; robust in blast freezers

Lower — thicker wall; lighter unit

Weight

Heavier

Lighter

Heat transfer

Lower conductivity than aluminium, offset by thin wall

Good

Cost

Higher

Lower

Fin bonding

Mechanical expansion or brazing to Al/SS fins

Aluminium fin on aluminium tube — single metal, good galvanic balance

Typical CSTHEATEXCHANGER use

Food processing, IQF, spiral freezers, blast freezers, any washdown environment

Large cold stores without washdown where weight and cost dominate

CSTHEATEXCHANGER ammonia evaporator construction

From our Ammonia Evaporator, Stainless Steel Evaporator and Blast Freezer Unit Cooler pages:

  • Capacity range: 9.8 kW to 122 kW per unit in the standard ammonia evaporator range (capacity figures stated for R404A-equivalent rating); larger industrial units to drawing.

  • Tube material options: stainless steel, aluminium — and, for other refrigerants only, copper, Cu-Ni, brass, titanium. For ammonia we specify stainless or aluminium.

  • Tube diameters: 5, 7, 7.94, 9.52, 11.5, 12, 12.7, 15, 15.8, 20 and 25 mm; smooth, thick-walled, grooved or super-grooved; multi-circuit connection.

  • Stainless evaporator coil: small-diameter spiral SS316L tube for high efficiency.

  • Fins: aluminium, coated aluminium, stainless steel, titanium or hot-dip carbon steel; 0.1–2 mm; wave, flat or louvred; E-coating, aluminium epoxy or hydrophilic coating.

  • Casing: aluminium-zinc coated plate, electrostatic powder-coated plate or 304 stainless steel plate.

  • Fans: external-rotor motors, high efficiency and low power; totally enclosed.

  • Drain pan: double-wall insulated.

  • Design: direct oil return and counter-current circuiting; suited to pumped-liquid (overfeed) ammonia as well as DX; hot-gas defrost provisions.

  • Applications: blast freezers, blast chillers, processing facilities, cold stores, carcass chilling, refrigerated ship holds — designed for energy efficiency, food safety and reliability in extreme applications.

Choosing between stainless and aluminium: CSTHEATEXCHANGER's rule of thumb

  1. Food contact area or washdown? → Stainless steel 316L tubes, stainless or coated fins, 304 stainless casing.

  2. Blast freezer or IQF with mechanical knocks and ice loading? → Stainless steel.

  3. Large dry cold store, weight on a long ceiling span, tight budget? → Aluminium tube and fin.

  4. Chlorides or cleaning chemicals in the air? → 316L stainless, including fins if severe.

  5. Pumped-liquid ammonia at high recirculation rate? → Either; stainless preferred for pressure margin.

We state the chosen material and the reason on the drawing we send for approval.

Frequently asked questions about CSTHEATEXCHANGER ammonia evaporator coils

Can I use a copper-tube evaporator with ammonia if the system is very dry?

No. Moisture is never zero in an industrial ammonia plant, and copper alloys also suffer stress corrosion cracking in ammonia. Use stainless steel or aluminium.

Is 304 stainless enough, or do I need 316L?

304 is fine for ammonia itself. 316L is chosen where chlorides, food acids or cleaning chemicals attack the outside of the coil — which is most food plants.

Are aluminium ammonia evaporators reliable?

Yes, when wall thickness and fin bonding are designed correctly. They are lighter and cheaper; stainless is preferred where washdown or mechanical robustness matters.

What fins go on a stainless ammonia coil?

Aluminium or coated aluminium for most duties; stainless steel fins for the most aggressive environments.

Can CSTHEATEXCHANGER convert an existing halocarbon cold store to ammonia?

The evaporators must be replaced with stainless or aluminium units; we build them to the existing mounting and footprint where possible.

Order an ammonia-compatible evaporator from CSTHEATEXCHANGER

Send CSTHEATEXCHANGER your room temperature, cooling load, ammonia feed method (DX or pumped), hygiene requirements and mounting details. We will specify stainless steel or aluminium with the reason, size the evaporator and return a drawing for approval.

CSTHEATEXCHANGER — ammonia evaporators in the metals ammonia allows.

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