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How does an RDHx work when connected to a dry cooler?

Views: 0     Author: Site Editor     Publish Time: 2026-02-13      Origin: Site

An RDHx (Rear Door Heat Exchanger) connected to a dry cooler forms a closed-loop, liquid-based heat rejection system that removes server heat directly at the rack level and dissipates it outdoors without mechanical refrigeration. The process is straightforward, efficient, and highly scalable.

How does an RDHx work when connected to a dry cooler?

Step-by-Step Working Principle

1. Hot Air Capture at the Rack

  • Servers exhaust hot air from the rear of the rack

  • The air passes immediately through the RDHx coil mounted on the rack’s rear door

  • Hot air is cooled before it re-enters the data hall

This prevents hot-air recirculation and stabilizes inlet temperatures.

2. Air-to-Liquid Heat Transfer

  • Inside the RDHx, heat is transferred from air to a water or water-glycol loop

  • Depending on the design:

    • Passive RDHx relies on server fans

    • Active RDHx uses integrated fans for higher heat densities

3. Warm Liquid Circulation

  • The warmed liquid exits the RDHx

  • Circulation pumps move it through a closed hydronic loop

  • Typical temperature rise across the RDHx: 5–15 °C

4. Heat Rejection in the Dry Cooler

  • The warm liquid flows to an outdoor dry cooler

  • Axial fans force ambient air across finned coils

  • Heat is rejected directly to the atmosphere

No chillers, compressors, or cooling towers are required.

5. Cooled Liquid Return

  • After heat rejection, the cooled liquid returns to the RDHx

  • The loop continuously repeats during IT operation

System control valves and fan speed modulation maintain stable temperatures.

Typical Operating Conditions

Parameter Typical Range
Supply water temperature 20–35 °C
Return water temperature 30–45 °C
ΔT (water side) 5–15 °C
Rack heat density 10–80+ kW per rack
Glycol concentration 20–40% (outdoor systems)

Higher water temperatures improve dry cooler effectiveness and maximize free cooling hours.

Why RDHx + Dry Cooler Is So Efficient

  • Heat removed at the source (rack level)

  • No chilled water plant required

  • 100% free cooling in most climates

  • Low parasitic power (only pumps and fans)

  • Scalable from a few racks to entire data halls

This architecture is ideal for GPU, AI, and HPC deployments.


Conclusion

When connected to a dry cooler, an RDHx functions as a direct, liquid-based heat rejection pathway from the server rack to the outdoor environment. By combining rack-level heat capture with dry cooler free cooling, this solution supports high-density IT loads while significantly reducing energy consumption and cooling complexity.


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